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10 Best Hard Hat For Large Heads 2025 in the United States

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Our Top Picks

#1

Winner

MSA 475405 Large Skullgard Cap Style Safety Hard Hat with Fas-Trac III Ratchet Suspension | Non-slotted Cap, Made of Phenolic Resin, Radiant Heat Loads up to 350F - Large Size in Natural Tan

The MSA 475405 Large Skullgard Hard Hat is an excellent choice for individuals with larger head sizes, accommodating hat sizes from 7 to 8 1/2. Its robust construction from phenolic resin makes it suitable for high-heat environments, as it can withstand radiant heat loads up to 350°F, making it ideal for industries like steel mills and construction.

One of the standout features is the Fas-Trac III ratchet suspension system, which offers a highly adjustable and customizable fit. This system helps in providing comfort through its contoured comfort pad and three levels of nape strap adjustments, reducing pressure points and enhancing airflow. The flush rear lug attachments prevent discomfort and hair-pulling, which is a common issue with many hard hats.

In terms of safety, the hard hat meets professional standards as listed by ANSI/ISEA Z89.1-2014, ensuring it provides adequate protection against top impacts. It has been third-party tested and certified, which adds to its reliability. The product also features a smooth crown design, allowing for easy compatibility with welding equipment. There are some drawbacks to consider. While it's tailored for larger head sizes, it might not be suitable for those who require a standard-sized hard hat. Additionally, the hard hat is slightly on the heavier side, weighing around 0.4 pounds, which could become cumbersome during prolonged use. Users must also be aware that the service life of the helmet starts upon its first use, not from the date of manufacture.

The MSA Skullgard Hard Hat serves as a reliable, comfortable, and high-heat resistant safety solution, particularly beneficial for workers in demanding environments, especially those with larger head sizes. Its strengths in comfort and safety make it a strong contender for professionals in various industries.

Customer Highlights

A summary of real customer reviews to highlight what shoppers are saying!
Size and Adjustability
Nice comfy fit and good quality.
Suspension System
The forehead strap cushion is easy to clean and doesn’t get stinky or itchy.
Weight
Great fit and lightweight, would order again.
Certification and Standards
Survived a significant impact, proving its reliability and safety.
#2

MSA 475414 Skullgard Full Brim Safety Hard Hat with Fas-Trac III Ratchet Suspension | Non-Slotted Hat, Made of Phenolic Resin, Radiant Heat Loads up to 350F - Standard Size in Black

The MSA 475414 Skullgard Full Brim Safety Hard Hat is an excellent choice for individuals needing a durable and protective helmet, particularly for those with larger heads. Its standout feature is the Fas-Trac III ratchet suspension, which allows for easy adjustability and a customized fit, making it comfortable for extended wear. Weighing in at 3.5 pounds, it remains relatively lightweight, which is a plus for those working long hours in demanding environments. The phenolic resin material provides high-quality protection against radiant heat loads up to 350°F, making it suitable for industries like welding, steel, and oil and gas. This hard hat also meets ANSI/ISEA Z89.1-2014 standards, ensuring compliance with safety regulations.

While it can accommodate larger heads, the standard size might not fit exceptionally well for everyone, particularly those with significantly larger head sizes. Some users may find the weight a bit cumbersome compared to lighter options available in the market. Additionally, while the ventilation system is designed to improve airflow, it may not be as effective in extremely hot conditions.

This hard hat is a solid investment for professionals in high-heat environments who prioritize safety and comfort. Its reliable construction and features cater well to the needs of various industries, though it's essential for users with larger heads to ensure a proper fit. This hard hat is most beneficial for those working in construction, welding, or manufacturing where heat exposure is a concern.

Customer Highlights

A summary of real customer reviews to highlight what shoppers are saying!
Size and Adjustability
Fit is great and fairly comfortable.
Material
Lightweight and very durable material.
Weight
Great quality, lightweight, and very comfortable.
#3

SecureFit Hard Hat SecureFit H-701SFR-UV, White, Non-Vented Cap Style Safety Helmet with Uvicator Sensor, 4-Point Pressure Diffusion Ratchet Suspension, ANSI Z87.1, Medium

The SecureFit Hard Hat SecureFit H-701SFR-UV is designed for those needing a hard hat that accommodates larger head sizes. It features SecureFit Pressure Diffusion Technology, which flexes and adjusts to fit head sizes from 6-1/4 to 8 (50-64 cm), ensuring a comfortable fit for a range of users. The 4-point pressure diffusion ratchet suspension and two levels of height adjustment contribute to enhanced comfort during extended wear.

The hat also includes a premium washable and replaceable sweatband made from moisture-wicking material to keep you cool and dry. This model is non-vented, which balances protection with comfort, meeting ANSI Z87.1 Type 1, Class G, and E requirements, as well as CSA Z94.1 standards, making it suitable for various industrial and occupational applications. Its 3M Uvicator Sensor provides a visual cue when the hard hat needs to be replaced due to UV exposure, adding an extra layer of safety.

Weighing just 0.38 kilograms, it is relatively lightweight, which helps reduce strain during long periods of use. However, the non-vented design may not be ideal in hot environments as it could lead to overheating. Additionally, it is compatible with various 3M accessories, including hearing protection and faceshields, making it a versatile piece of safety equipment. Despite its many strengths, it is important to note that this hard hat is intended for industrial use only and not for consumer use.

Customer Highlights

A summary of real customer reviews to highlight what shoppers are saying!
Size and Adjustability
Adjusts very well and is versatile for various uses.

Buying Guide for the Best Hard Hat For Large Heads

Choosing the right hard hat is crucial for ensuring safety and comfort, especially if you have a larger head. A hard hat that fits well will provide better protection and be more comfortable to wear for extended periods. When selecting a hard hat, consider the following key specifications to find the best fit for your needs.
Size and AdjustabilitySize and adjustability are critical when selecting a hard hat for a larger head. Hard hats come in various sizes, and many feature adjustable suspension systems to ensure a snug fit. Look for hard hats that offer a wide range of sizes or have an adjustable ratchet suspension system. This allows you to customize the fit to your head size, ensuring both comfort and safety. If you have a larger head, make sure to try on different sizes and adjust the suspension to find the most comfortable and secure fit.
MaterialThe material of the hard hat affects its durability, weight, and level of protection. Common materials include high-density polyethylene (HDPE), fiberglass, and thermoplastic. HDPE is lightweight and provides good protection, making it a popular choice for general use. Fiberglass is more durable and resistant to heat, making it suitable for high-temperature environments. Thermoplastic offers a balance of durability and weight. Consider the environment in which you'll be using the hard hat and choose a material that offers the right balance of protection and comfort for your needs.
Suspension SystemThe suspension system inside the hard hat is responsible for distributing the impact force and providing a comfortable fit. There are different types of suspension systems, including pin-lock, ratchet, and touch. Pin-lock systems use a series of pins to adjust the fit, while ratchet systems use a dial for easy adjustment. Touch systems use a combination of straps and pads for a customized fit. For larger heads, a ratchet suspension system is often the best choice as it allows for precise adjustments and a secure fit. Make sure to try on different suspension systems to find the one that feels most comfortable and secure.
VentilationVentilation is important for keeping your head cool and comfortable, especially if you work in hot environments. Some hard hats come with built-in vents to allow air to circulate and reduce heat buildup. If you tend to work in warm conditions or sweat a lot, look for a hard hat with good ventilation features. This will help keep you cool and comfortable throughout the day, reducing the risk of heat-related discomfort or fatigue.
WeightThe weight of the hard hat can affect your comfort, especially if you need to wear it for long periods. Lighter hard hats are generally more comfortable to wear, but they should still provide adequate protection. Consider the balance between weight and protection when choosing a hard hat. If you have a larger head, a lighter hard hat with a well-designed suspension system can help reduce pressure points and improve overall comfort.
Certification and StandardsHard hats must meet specific safety standards to ensure they provide adequate protection. Look for hard hats that are certified by recognized safety organizations, such as ANSI (American National Standards Institute) or OSHA (Occupational Safety and Health Administration). These certifications indicate that the hard hat has been tested and meets the required safety standards. Make sure to choose a hard hat that meets the relevant safety standards for your industry and work environment.

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